Honeywell E410689 Touchpoint Plus Controller

Honeywell-E410689-Touchpoint-Plus-Controller-PRODUCT

Information

Read this entire guide before installing the Touchpoint Plus, as it contains information that is essential for your safety and for the correct operation of the Touchpoint Plus.

Safety
Incorrect setup, maintenance, operation or modification of the Touchpoint Plus gas detection system or its installation may constitute a serious hazard to the health and safety of personnel and their environment. It is therefore imperative that the contents of this chapter are thoroughly understood by everyone who has access to the gas and fire detection system or its associated equipment.

Conditions of Use

This Touchpoint Plus equipment should only be operated under the following circumstances:

  • By properly trained personnel.
  • Under approved conditions.
  • With due authorization.
  • Using approved maintenance and servicing procedures.

Packaging list

Check that your package was undamaged, and that you have received the following:

  • Touchpoint Plus
  • Allen Key
  • Quick start guide (this document)

Go to www.honeywellanalytics.com to download the Technical Handbook, which contains full install instructions.

General Introduction

Honeywell-E410689-Touchpoint-Plus-Controller-FIG1

The Touchpoint Plus is an entry level (or upgrade) touch-screen digital controller for light industrial and commercial gas detection installations. It has eight inputs, with eight inputs available through an expansion unit.
It can handle a wide range of milliamp, millivolt, and catalytic sensors and analog inputs, and it can control various outputs such as audible and visible signals and solenoid valves.
The cabinets are constructed from high–impact plastic, is rated IP65, and have fully-sealed, easy opening access. They are supplied with a wall mount bracket or can be directly mounted to any solid vertical surface or rack. Cable entry is via entry glands on the lower side.
Figure: 1 shows the basic layout of the Touchpoint Plus Controller: 

Installation

Honeywell-E410689-Touchpoint-Plus-Controller-FIG6

Mount the Unit Directly to the Wall
Fixings Required
Screw x 4; corrosion resistant, sized according to the fixing surface:

  • Screw Head dia. < 14 mm (12.1 mm recommended)
  • Screw Body dia. < 7.5 mm (6.15 mm recommended)
  • Screw Length > 76.2 mm (3 in) (If using concrete anchor, > 55 mm + anchor depth)
  • Flat Washer x 4; corrosion-resistant, 19.05 mm max. OD, to fit the screws above.

Mount the Unit Using the Optional Wall Bracket

Honeywell-E410689-Touchpoint-Plus-Controller-FIG2

Refer to the wall mount bracket instructions (part number: TPPLOWMB).

Wiring and Connections

Power Connection

The Touchpoint Plus systems are factory set to operate at a switchable voltage of 110/220 VAC, on a single phase, 50 to 60 Hz supply. They can also be wired to DC 18 — 32 V. Every Unit has a typical peak power consumption of less than 105W, and must be directly connected to supplies via a Main Isolator Switch that leaves protective earth (ground) permanently connected. The circuit should incorporate a Residual Current Device or Residual Current Circuit Breaker (RCD or RCCB). Touchpoint Plus systems are not certified for connection to domestic power supplies.

Expansion Power Module
TPPL has the option to add an expansion unit that has the same power equipment and modules as the base unit except that it has no Motherboard or GUI. See Figure 5 for wiring details.

Honeywell-E410689-Touchpoint-Plus-Controller-FIG7

AC Power Supply
To confirm or alter the pre-set operating voltage, open the system front cover, locate the SMPS RS–150–24 transformer and, if required, change the voltage selector inserting a screwdriver at the point shown by the Voltage Selector label below:

Note: Mains Earth (Ground) must only be connected to the Protective Earth (Ground) rail, and not to the SMPS.
Regional power cable wires are coloured in accordance with the following code:

WireEuropeCanadaUSAAsia
Protective Earth(Ground)Green + Yellow Green Green Green
Isolated Earth (Ground)GreenGreen + Yellow
NeutralBlueWhiteWhiteBlack
LiveBrownRed or BlackBlue, Red, or BlackRed, Yellow, or Blue

Before making any electrical connections or changes ensure:

  • The mains supply isolator switch and backup battery switch are in the Off position.
  • The system is set up to operate at the correct voltage.
Honeywell-E410689-Touchpoint-Plus-Controller-FIG3

Refer to the User Manual for further information on system electrical specifications and power requirements.
Note 1: Input voltage of less than 24 VDC will fail to charge the backup battery, and the battery will discharge over time.
Note 2: Remote sensors may need their own power supplies if they exceed 15W power consumption.

DC Power Supply
It is possible to power the Touchpoint Plus controller directly from a DC 24V supply without using AC supplies at all. However, batteries alone will not suffice as they must not drop below 22 volts.
Note: The system must still be connected to Protective Earth (Ground) when using an external DC supply.

Honeywell-E410689-Touchpoint-Plus-Controller-FIG4

Field Device Cables
Field Device cabling (sensors, lights, solenoids, etc.) should be appropriate to the zone classification, and in accordance with the device manufacturer’s recommendations. Refer to local and national regulations where appropriate, and to the device user manual. All sensor field cables must be screened and earthed (grounded) in order to:

  • Ensure correct operation of the system
  • Avoid spurious signals
  • Meet European Standards for RFI and EMC.

Ensure that the maximum loop resistance is not exceeded, as specified by the device manufacturer. Take account of voltage drops due to line resistance to ensure that the correct voltage level is present at the field device, as specified by the device manufacturer. The I/O modules will accept wire sizes to a maximum of 2.5 mm².

Main Module Connections
The Main Module controls the Touchpoint Plus and its ancillary components.

TerminalLabelChannelRemarks
1+DC Power+18 – 32 V
2–DC-V Return
3Earth / Ground
4NC System State Relay 1Fig. 12
5COMFig. 12
6NOFig. 12
7NC System State Relay 2Fig. 12
8COMFig. 12
9NOFig. 12
10NC System Failure Relay 3Fig. 12
11COMFig. 12
12NOFig. 12
13+24 VDC Visual OutputFig. 7
14VISFig. 7
15Unused
16A1 External AlarmsFig. 7
17A2Fig. 7
18FFig. 7
19+24 VDC External Alarm PowerFig. 7
20+24 VDCFig. 7
21+24 VDCFig. 7
223.3 V Remote COM/Reset/InhibitFig. 13
23R1Fig. 13
24R2Fig. 13
25CAN_H CANExpansion Unit Connection
26CAN_LExpansion UnitConnection

4mA Input Module Connections
This is an optional module for providing up to eight mA loop inputs. (see Technical Handbook, Ch.5.2.10)

TerminalLabelInputField Device
1+Ve mA input 1+ 24 VDC
2–Ve0 VDC
3Sig4 – 20 mA signal
4+Ve mA input 2+ 24 VDC
5–Ve0 VDC
6Sig4 – 20 mA signal
7+Ve mA input 3+ 24 VDC
8–Ve0 VDC
9Sig4 – 20 mA signal
10+Ve mA input 4+ 24 VDC
11–Ve0 VDC
12Sig4 – 20 mA signal
13+Ve mA input 5+ 24 VDC
14–Ve0 VDC
15Sig4 – 20 mA signal
16+Ve mA input 6+ 24 VDC
17–Ve0 VDC
18Sig4 – 20 mA signal
19+Ve mA input 7+ 24 VDC
20–Ve0 VDC
21Sig4 – 20 mA signal
22+Ve mA input 8+ 24 VDC
23–Ve0 VDC
24Sig4 – 20 mA signal

mV Input Module Connections
This is an optional module for mV CAT sensor inputs. (see Technical Handbook, Ch.5.2.11)

TerminalLabelInputField Device
1S mV input 1Sensitive (+)
201Signal
3NSSensitive (–)
4S mV input 2Sensitive (+)
501Signal
6NSSensitive (–)
7S mV input 3Sensitive (+)
801Signal
9NSSensitive (–)
10S mV input 4Sensitive (+)
1101Signal
12NSSensitive (–)
13S mV input 5Sensitive (+)
1401Signal
15NSSensitive (–)
16S mV input 6Sensitive (+)
1701Signal
18NSSensitive (–)
19S mV input 7Sensitive (+)
2001Signal
21NSSensitive (–)
22S mV input 8Sensitive (+)
2301Signal
24NSSensitive (–)

Dual Input Module
This is an optional module for providing 2 or 4 x mA Loop + 2 or 4 x mV CAT inputs.

TerminalLabelInputField Device
1, 7, 4, 10+Ve mA Inputs 1 – 4+ 24 VDC
2, 5, 8, 11–Ve0 VDC
3, 6, 9, 12Sig4 – 20 mA signal
13, 16, 19, 22SmV Inputs 1 – 4Sensitive (+)
14, 17, 20, 2301Signal
15, 18, 21, 24NSSensitive (–)

Modbus RTU Option
This is an option that uses Modbus RTU (RS-485) control protocols. Full details are given in the Touchpoint Plus Modbus Installation Guide.

Relay Output Module Connections
This is an optional module providing 12 relay outputs. (see Technical Handbook, Ch.5.2.14)

TerminalLabelOutput
1NC Relay 1
2COM
3NO
4NC Relay 2
5COM
6NO
7NC Relay 3
8COM
9NO
10NC Relay 4
11COM
12NO
13NC Relay 5
14COM
15NO
16NC Relay 6
17COM
18NO
19NC Relay 7
20COM
21NO
22NC Relay 8
23COM
24NO
25NC Relay 9
26COM
27NO
28NC Relay 10
29COM
30NO
31NC Relay 11
32COM
33NO
34NC Relay 12
35COM
36NO

Table 6. Relay Output Module Connections

mA Output Module
This is an optional module for providing isolation mA loop output (see Technical Handbook, Ch.5.2.13).

TerminalLabelOutput
1I+ mA Out 1
2I–
3I+ mA Out 2
4I–
5I+ mA Out 3
6I–
7I+ mA Out 4
8I–

Table 7. mA Output Module Connections

Field Device Circuit Diagrams

Honeywell-E410689-Touchpoint-Plus-Controller-FIG8
Honeywell-E410689-Touchpoint-Plus-Controller-FIG9

Backup Battery Option

Honeywell-E410689-Touchpoint-Plus-Controller-FIG5

The optional backup battery is shipped in sleep mode. You must read the manual before connecting it to the system.Figure 15. Backup Battery Connection

Technical Specifications

General Specifications
CapacityUp to 8 inputs Base Unit, + 8 inputs with Expansion Unit
Type of Inputs2 or 3 wires, mA, mV
Size (Wall Units only)426 mm x 300 mm x 156 mm
Weight9 Kg (20 lbs) Base Unit, 8.5 Kg (18.7 lb) Expansion Unit
User Interface
Display7 inch Colour LCD Touch Screen GUI
 Visual Indicators3 LED Master Indicators and 16 LED inputs, Green for Normal, Yellow for Fault/ Inhibit, and Red for Alarm
Audible Alarm70 dB @ 1 metre (40 ins)
ButtonOne alarm mute and reset membrane button
 LanguagesSelectable English, Chinese (Simplified), Dutch, French, German, Italian, Portuguese, Russian, Spanish
Power Supply
Power ACAC 110/220 V, 50 — 60 Hz(Manual Voltage Selection via SMPS)
Power DCDC 18 — 32 V (24 VDC Nominal). DC 24 – 32 Vadvised
Power Consumption105 W max (including field devices), 210 W max with Expansion Unit
Environmental
Operating Temperature–10 to +55 °C (+14 to +131 °F) continuous operation
Storage TemperatureInstrument –25 to +60 °C (–13 to +140 °F)
Humidity Range5 – 95 %RH non-condensing
Ingress ProtectionIP65 (wall mounted), NEMA 4X indoors only
I/O Capacities
 mV InputPellistor type Catalytic gas sensors (HA models). 2, 4, or 8 channels with Base Unit or 10, 12, or 16 channels with Expansion Unit
4 – 20 mA Input2 or 3 wire, SOURCE. 2, 4, or 8 channel module
4 – 20 mA Output4 or 8 repeated 0 – 22 mA outputs, 12 or 16 withexpansion unit. (4 – 20 mA = 0 – 100 %FSD)
Relay OutputConfigurable time delay On/Off option. 1.7 A @ 250 VAC, 1.7 A @ 30 VDC, 12 relays per module
Certifications
Electrical SafetyCompliant with CE, EN 50270:2015, UL/ IEC/EN 61010-1, UL 508
 PerformanceEN 60079-29-1, EN 50104, EN 45544-1/2/3 and EN 50271IEC/EN61508:2010 and SIL2 certificationCSA 22.2 no.152
MarineMED (Item No.: 3.54)
 Hazardous ApprovalISA 12.12.01–2013 (Class 1, Div 2, Groups A,B,C,D & T4)CSA C22.2 No. 213–M1987
Others
Backup Batteries22.2 V Lithium Ion, 2600 mAh.Circa 30 mins Buffer time when fully charged.
 Data LoggingConfiguration backups and event / TWA logging onto SD Card. Can be transferred to PC or Printer (.bin and.csv)
CommunicationModbus RTU & TCP, Web Monitoring

Default Password

The default access password for all levels is “TPPL”, but it is the User’s responsibility to immediately change the passwords as to avoid unauthorized access. Full instructions are contained in the Technical Handbook, and Honeywell will not accept any liability caused by failing to follow these instructions.
Find out more: www.honeywellanalytics.com
Please note: While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions. Data may change, as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations, standards and guidelines. This publication is not intended to form the basis of a contract.
Part No. 3011M5000_EN
H_MAN0985 Iss.4.0_02/2019 HAA190006 © 2019 Honeywell Analytics

Documents / Resources

Honeywell E410689 Touchpoint Plus Controller [pdf] User Guide
E410689, Touchpoint Plus Controller, E410689 Touchpoint Plus Controller

References

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